Heavy-duty Hammer Crusher
Heavy-duty Hammer Crusher
Heavy-duty Hammer Crusher

Heavy-duty Hammer Crusher

Zhenyuan PCZ Series new version of the Heavy-duty hammer crusher is designed for crushing brittle metal ores, non-metallic ores, and coal mine ores.  It is also suitable for crushing limestone and kaolin, as well as other clay mixtures.  Thanks to its capability to handle large feed sizes and its high crushing ratio, this machine can crush large chunks of raw ore in a single pass.  This simplifies the previously required multi-stage crushing production system into a single-stage process.

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Zhenyuan PCZ Series new version of the Heavy-duty hammer crusher is designed for crushing brittle metal ores, non-metallic ores, and coal mine ores. It is also suitable for crushing limestone and kaolin, as well as other clay mixtures. Thanks to its capability to handle large feed sizes and its high crushing ratio, this machine can crush large chunks of raw ore in a single pass. This simplifies the previously required multi-stage crushing production system into a single-stage process. Compared to traditional two-stage crushing systems, it can save up to 45% in initial investment, reduce equipment weight by 35%, and lower ore crushing costs by over 40%. Its power consumption is only 40% of that of traditional two-stage crushing equipment, with an electricity usage of approximately 0.5 kWh per ton of product, making it the most energy-efficient device of its kind nationwide. Additionally, it boasts the highest single-machine hourly production rate in the country. This equipment is easy to operate and maintain, significantly improving the working conditions for operators.

Structure&Applications

Structure&Applications

Advantages

  • The High production capacity with a large crushing ratio, capable of breaking large blasts to below 70mm in one go, with a single machine's maximum output reaching up to 5000 tons per hour.

  • Low energy consumption, energy-saving and power-efficient, saving more than 50% energy compared to similar products, with a single motor operation that consumes only 0.5 kWh of electricity per ton of crushed stone.

  • Fully screened structure, excellent finished product grain shape, more polygons, fewer needle-like pieces, and stone powder content as low as 13%, making it the best choice for concrete aggregate crushing.

  • Simple operation, high level of intelligence, easy maintenance, and improved labor intensity for workers.

  • The rotor adopts large belt pulley structure, which increases the inertia and stability of the rotor. The internal full screening structure reduces the number of hammer heads, reduces the wear of wear-resistant parts, and the new hammer crusher reduces the number of hammer heads to one-third of the old hammer (from more than 70 to 12-18), reduces the labor intensity of workers, reduces the production cost, increases the blanking area of stone, and improves the passing amount of stone.

  • Wear resistant sheath is installed around the new hammer rotor disc, and the stone will not wear directly with the rotor disc, which increases the service life of the rotor.

  • The upper part of the shell of the new hammer crusher is installed with inverted nail type counterattack plate, which replaces the traditional counterattack lining plate, improves the crushing rate of the stone forging link and increases the output of the equipment.

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Technical Parameters

Primary Mineral Sizer

Model

Max. Input Size      (mm)

Rotor Dia.         (mm)

Rotor Length (mm)

Capacity    (tph)

Rotating Speed   (rpm)

Power (kw)

PCZ1616

≤700

1600

1600

200-300

420

250

PCZ1620

≤700

1600

2000

300-400

420

315

PCZ1624

≤700

1600

2400

350-450

420

355

PCZ1820

≤700

1800

2000

450-550

350

400

PCZ1824

≤700

1800

2400

550-650

350

500

PCZ1826

≤800

1800

2600

650-800

350

560

PCZ2224

≤1000

2200

2400

800-1000

350

800

PCZ2226

≤1000

2200

2600

1000-1300

350

1000

PCZ2426

≤1000

2400

2600

1500-1800

280

1120

PCZ2626

≤1000

2600

2600

2000-2500

280

1250

PCZ2630

≤1000

2600

3000

3000-3500

280

1600

PCZ3030

≤1000

3000

3000

4000-4500

280

1000×2

PCZ3032

≤1100

3000

3200

5000-5500

280

1250×2

Note: The aforementioned data is for reference only and should not be construed as a natural commitment from the equipment supplier; due to significant variations in rock or ore, the actual production results may differ considerably from the data presented in the table. For specific applications, please contact the Technology Center of Zhenyuan Technology.

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