Ore Properties: Hardness, abrasiveness, moisture content, particle size distribution, etc.
Target Capacity: Daily/annual throughput, expected product specifications.
Site Constraints: Spatial layout, power supply, compatibility with existing equipment.
Short-Term Needs: Current project pain points.
Long-Term Planning: Future expansion plans, diversified product lines, etc.
Process Flow Simulation: Use software to simulate multi-stage crushing and screening combinations, optimizing equipment compatibility.
Energy Consumption Analysis: Compare power consumption per ton across different solutions; recommend high-efficiency motors or variable frequency drives (VFD).
Key Equipment Selection Parameters: Based on material properties, particle size analysis, throughput requirements, and target product specifications.
Sensor Integration: Install sensors for real-time monitoring (e.g., bearing temperature, vibration amplitude), enabling predictive maintenance to minimize downtime.
Data-Driven Optimization: Provide periodic production reports, analyze peak/off-peak capacity, and recommend production scheduling adjustments.